How to Choose the Right Suitcase

by | Dec 18, 2023

A good suitcase is one of those things you don’t think about until it fails you. A wheel that seizes up on the way to the gate, a handle that jams halfway out, a zipper that gives up over a packed bag. We’ve been there, and it’s why we treat luggage as something worth getting right the first time rather than replacing every couple of years.

Choosing well isn’t complicated, but there are a handful of things that genuinely matter and a lot of marketing that doesn’t. Here’s how we think about it.

Start with how you actually travel

Before looking at any bag, picture your real trips. A carry-on that’s perfect for a weekend in the city is the wrong tool for a month abroad, and a big checked case is overkill if you mostly do short hops. Run through four quick questions:

  • Where are you going, city or somewhere remote?
  • How long, a few days or a few weeks?
  • How are you getting there, mostly flying, or driving and taking trains?
  • What’s the trip for, business, leisure, or something active?

Frequent flyers have to live inside airline size and weight limits, which we’ll come back to. If you’re driving or on the train, you have far more freedom and can size up.

Hard-sided or soft-sided

Hard-sided cases, usually polycarbonate, protect fragile things well and shrug off rough handling. They don’t stretch, so you can’t overstuff them, which honestly can be a good thing. Soft-sided cases flex into tight car boots and overhead bins, tend to be lighter, and give you outside pockets for the things you want within reach. Neither is better across the board. It comes down to what you carry and how you pack.

Carry-on or checked

Carry-on saves you time and bag fees and keeps your things with you, but you’re limited to roughly 22 x 14 x 9 inches on most airlines, and it forces you to pack lean. Checked bags carry a week or more comfortably, with a common limit around 62 total inches and 50 lb on domestic flights, often more internationally. The trade-off is fees, waiting at the carousel, and the small but real chance of a bag going astray. Limits vary by airline and fare, so always check yours before you buy or pack.

Suitcase, duffel, or backpack

Most people are best served by a wheeled suitcase for its structure and easy rolling. A duffel is light and packs away to nothing but asks your shoulder to do the work. A travel backpack keeps your hands free and handles stairs and cobblestones better than wheels, which is why it wins for active or multi-stop trips. Match the bag to the journey rather than owning one for everything.

Size and weight

Weigh two things: the bag empty, and what you’ll realistically pack. An ultra-light case leaves you more room before you hit the airline’s limit, and a heavy shell eats into it before you’ve packed a sock. As a rough guide, a 25 to 26 inch checked case holds about a week. Whatever you choose, confirm the airline’s exact carry-on and checked allowances, because they differ more than you’d expect.

Neatly packed suitcase organised like puzzle pieces

Materials and durability

For hard shells, polycarbonate is our default. It’s light and takes knocks without cracking. Aluminium is tough and looks great but dents over time and costs more. For soft shells, look at the denier rating, which measures fabric thickness, and aim for 600 or higher. Ballistic nylon is a good sign. Small things tell you a lot: sturdy zippers, reinforced corners, handles held on with screws rather than rivets, and a real warranty behind it all.

Wheels, handles, and organisation

Two wheels handle rough ground better, four-wheel spinners glide through airports and turn on the spot. Most travellers prefer spinners, and we do too for anywhere paved. Check that the telescoping handle feels solid at your height and that there are grab handles on the top and side for lifting. Inside, you want a clear main compartment, a few pockets for documents and chargers, and dividers that keep everything from becoming one pile by day three. Packing cubes make almost any bag more organised.

Security

A lockable zipper matters, and if you fly to or through the US, make it a TSA-approved lock so agents can inspect without cutting it off. Chain zippers hold up better than coil ones. Hidden interior pockets are handy for the few things you’d hate to lose. None of this makes a bag theft-proof, but it raises the effort enough to matter.

What you’ll spend

Treat a suitcase as an investment, not a grudge purchase. Nothing sours the start of a trip like a handle snapping or your things spilling onto the carousel. Reliable carry-ons from trusted makers generally start around 150 to 250 dollars, with larger, feature-packed cases running higher. You don’t need the most expensive bag on the shelf. You need one that’s built to last and sized to how you travel.

Our pick

We keep coming back to the DELSEY Paris Chatelet Hardside 2.0 spinner. It’s polycarbonate, which we rate as the most resilient shell for the money, comes in a range of sizes and colours, and the inside is laid out so that even reluctant packers can stay tidy.

Gear we’d pack

A few things from our Travel Store that make choosing a bag, and living out of it, easier:

Quick answers

What size do I need for two weeks? A 27 to 28 inch checked case usually does it, or a large carry-on plus a personal item if you pack light.

Hard or soft shell? Hard for protecting fragile things and rough handling, soft for flexibility and outside pockets. Both last if they’re well made.

What are the standard airline limits? Carry-on is commonly 22 x 14 x 9 inches. Checked limits vary widely, so confirm with your airline before you fly.

What single thing matters most? Build quality. Good zippers, solid wheels, and handles that won’t fail are worth more than any feature list.

The right bag fades into the background and just does its job, trip after trip. That’s the whole goal. Get the basics right once and you won’t think about your luggage again for years, which is exactly how it should be.

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